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Market Segment » Chemical Processing » Soap & Detergent manfacturing » Industrial Wastewater Neutralization

Industrial Wastewater Neutralization

Indust wastewater neutralization schematic 

Process Description

Local water authorities require the neutralization of industrial wastewater discharge to protect the ecological systems in the surrounding lakes, rivers, and oceans, or to protect the local sewer networks and treatment plant.

The use of acidic and caustic chemicals to neutralize the discharge is widely used because they are effective and inexpensive. The neutralization process can be complex and is different for each industrial location. A good understanding of the wastewater chemical make up, buffering capacity (alkalinity), flow rate, and sewer discharge requirements (pH, suspended solids, dissolved solids etc.) is critical in selecting the proper chemical neutralization treatment program.

It is most effective to perform the neutralization process in a tank rather than in a pipe to the final process or discharge.

The construction of the neutralization tank should include a pH sensor (mounted in a position that will allow the easy removal of the sensor for periodic maintenance and calibration), a mixing motor and chemical injection pumps located opposite of the pH sensor.

Sensors that measure pH are crucial in the neutralization process, however, all pH sensors are not the same. Many neutralization processes contain materials or chemicals that can cause premature senor failure by contamination of the internal reference solution. In these cases, a more rugged sensor, such as one with a differential reference, will extend the life of the sensor.

Measurements in waste water treatment:

Flow:

  1. Track the amount of influent water being treated

  2. Record the amount of processed waste water being discharged to the sewer

pH: Adjust and control pH levels in the neutralization tank.

Level using a pressure sensor : Measure  the Hydrostatic level in the chemical and neutralization tanks.

Signet Product Line - Features & Benefits

Flow

515, 2536
5152536

• High quality, low cost
  paddlewheel for reliable
  measurement

• Wide flow range for
  measuring varying flow rates

• Choice of wetted materials for
  compatibility to process
  environment

2551
2551

• Insertion style magmeter for
  easy installation in up to 8 in.
  pipes

• Reliable measurement even in
  dirty liquids

• 4 to 20 mA output available
  for direct input to PLCs or
  chart recorders

• Digital (S3L) output for long
  cable runs without
  compromising signal output

pH
2724, 2726,
2774, 2776
27242774

• DryLoc® connectors for
  quick & easy installation

• Reliable flat or bulb designs
  for long service life

• Various mounting styles to fit
  piping designs

2764, 2766
2764

• Differential reference design to
  withstand harsh environments
  for an extended period of time

• DryLoc® connector with gold
  contacts enables quick
  & simple installation

• Rugged wetted materials for
  optimum chemical compatibility

Preamplifiers
2750, 2760
27502760

• Preamplified pH/ORP signals
  for reliable signal output

•  DryLoc® connector systems
  for fast connection
  to electrodes

• 4 to 20 mA output available for
  wiring directly to PLCs or chart
  recorders

• Digital (S3L) output for long
  cable runs without
  compromising signal output

Pressure/Level
2250, 2450
2250
2450

• ¾ inch process connection for
  easy installation

• 4 to 20 mA output available for
  wiring directly to PLCs or chart
  recorders

• Choice of pressure ranges to
  suit various application
  requirements

• Digital (S3L) output for long
  cable runs without
  compromising signal output

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