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Market Segment » Chemical Processing » Fertilizer Manufacturing » Industrial Wastewater Treatment

Industrial Wastewater Treatment
Treatment Schematic

Process Description

Local water authorities require industrial wastewater discharge neutralization to protect the ecological systems in the surrounding lakes, rivers, and oceans or to protect the local sewer networks and treatment plant.

The use of acidic and caustic chemicals to neutralize the discharge is widely used because they are effective and inexpensive. The neutralization process can be complex and is different for each industrial location. A good understanding of the wastewater chemical make up, buffering capacity (alkalinity), flow rate, and sewer discharge requirements (pH, suspended solids, dissolved solids etc.) is critical in selecting the proper chemical neutralization treatment program.

It is most effective to perform the neutralization process in a tank rather than in a pipe to the final process or discharge.

The neutralization tank construction should include a pH sensor, mounted in a position that allows easy removal of the sensor for periodic maintenance and calibration, a mixing motor, and chemical injection pumps located opposite of the pH sensor.

Sensors that measure pH are crucial in the neutralization process, however, all pH sensors are not the same. Many neutralization processes contain materials or chemicals that can cause premature senor failure by contamination of the internal reference solution. In these cases, a more rugged sensor such as one with a differential reference, will extend the life of the sensor.

Measurements in waste water treatment:

Flow:

  1. Track the amount of process effluent water being treated

  2. Record the amount of process waste water being discharged to the sewer

pH:

  1. Adjust and control pH levels in the neutralization tanks as well as throughout the process

  2. Monitor and adjust the pH levels being discharged into the sewer system

ORP: Monitor the disinfectant ability of the chlorine injection.

Conductivity: May be used to monitor and adjust conductivity levels being discharged to the sewer to prevent high salt pollution.

Turbidity: A Turbidimeter detects the presence of un-dissolved matter and suspended solids in water.  These impurities make water opaque to light.  These same impurities can also provide food and shelter for algae and pathogens.   When sheltered, pathogens are less apt to be exposed to disinfectant and with an abundant food source, the pathogens are free to grow and flourish inside a water distribution system. 

Signet Product Line - Features & Benefits
Flow
515, 2536
5152536

• High quality, low cost
  paddlewheel for reliable
  measurement

• Wide flow range for
  measuring varying flow rates

• Choice of wetted materials
  for compatibility to process
  environment

2551
2551

• Insertion style magmeter for
  easy installation in up to 8 in.
  pipes

• Reliable measurement even
  in dirty liquids

• 4 to 20 mA output available
  for direct input to PLCs or
  chart recorders

• Digital (S3L) output for long
  cable runs without
  compromising signal output

pH/ORP
2724-2726,
2774-2777
27242774

• DryLoc® connectors for
  quick & easy installation

• Reliable flat or bulb designs
  for long service life

• Various mounting styles
  to fit piping designs

2764, 2766
2764

• Differential reference design
  to withstand harsh
  environments for an
  extended period of time

• DryLoc® connector with
  gold contacts enables quick
  & simple installation

• Rugged wetted materials for
  optimum chemical
  compatibility

Preamplifiers
2750, 2760
2750

• Preamplified pH/ORP signals
  for reliable signal output

• DryLoc® connector systems
  for fast connection
  to electrodes

• 4 to 20 mA output available
  for wiring directly to PLCs or
  chart recorders

• Digital (S3L) output for long
  cable runs without
  compromising signal output

Turbidity
4150
4150
• Detects presence of
  undissolved solids or
  particles in drinking water

• A 4 to 20 mA DC analog
  output signal spannable
  over a range of 0-1,000 NTU

• Two adjustable output
  alarm relays

• Very low sample flow rate
  using low volume cuvettes
  reduces waste

• Desiccant drying system
  with high humidity alarm
  provides for more consistent
  measurements over time

• Models available are
  compliant with
  EPA 180.1 - Drinking Water
  (North America, South
  America and Asia)
  or ISO 7027 - Drinking Water
  (Europe)*

  *Typically and/or accepted
    for monitoring purposes.
    Check with local agencies. 
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